Heavy-Duty IP66 Waterproof Electrical Junction Box for Outdoor Use

• Customization: Available
• Type: Explosion Proof Junction Box
• Material: Mild Steel
• Model NO.: OEM
• IP Rating: IP66
• Certification: ISO, CE, RoHS
• Shipping Weight: 23 Lbs (10.43 Kg)
• Brand: Chen Yang
• Machining Method: Laser Cutting, CNC Bending, Welding, Assembling
• Package: PE Foam+Carton+Wooden Box
• Logo Service: Laser Engraving, Silk Printing, More Customized
• Surface Treatment: Anodized/Galvanized/Powder Coated/Sandblast, etc.
• Tolerances: 0.02mm
• Transport Package: Box
• Specification: 406 mm x 356 mm x 254 mm
• Trademark: OEM
• Origin: Qingdao, China
• Production Capacity: 3000 Piece/Pieces Per Month
• Package Size: 50.00cm * 20.00cm * 30.00cm
• Package Gross Weight: 30.000kg

Product Description

 Heavy-Duty IP66 Waterproof Electrical Junction Box for Outdoor Use

Product Description

Application

• Designed for use as instrument enclosures, electric, hydraulic or pneu­­matic control housings, electrical junction boxes or terminal wiring enclosures.
• Provides protection where equipment may be hosed down or otherwise be very wet, or in outdoor applications for full weather protection.

Standards

• UL 508A Type 3R, 4, 12 and 13
• CSA Type 3R, 4, 12 and 13
• Complies with
  • NEMA Type 3R, 4, 12 and 13
  • IEC 60529, IP66

Construction

• Body formed from 16 or 14 gauge steel. Covers are formed from 14 gauge steel.
• Smooth, continuously welded seams without knockouts, cutouts or holes.
• Welded brackets provide for enclosure mounting.
• Continuous hinged cover is secured with stainless steel clamps and screws.
• Stainless steel continuous hinge on door may be removed by pulling the stainless steel hinge pin.
• Seamless poured-in place gasket.
• Internal threaded weld studs are provided for mounting inner panels.
• A bonding stud is provided on the door and a grounding stud is provided in the enclosure.

Finish

• Cover and enclosure are phos­phatized, finished in recoatable smooth ANSI 61 gray powder coating.

Our Sheet Metal Fabrication Products are tailored to meet the precise needs of various industries, ensuring high-quality, customized solutions for different applications. With advanced processing technologies such as CNC machining, laser cutting, bending, stamping, and welding, we produce parts with exceptional precision and durability.

Our sheet metal fabrication services cover a wide range of materials, including stainless steel, carbon steel, aluminum, and more, making us the go-to manufacturer for custom metal components. We offer both small and large production runs, with flexible minimum order quantities to suit your project requirements.

Key Features:

• Materials: Stainless steel, carbon steel, aluminum, and other alloys.
• Processes: CNC machining, laser cutting, stamping, bending, welding, and more.
• Customization: Tailored designs to meet specific client requirements.
• Surface Treatments: Powder coating, painting, polishing, and anti-corrosion treatments available.
• Applications: Widely used in the automotive, electronics, construction, and machinery industries.

Our team of skilled engineers and technicians ensures that each product meets strict quality standards, delivering cost-effective and reliable solutions with on-time delivery.
We specialize in OEM manufacturing, providing you with high-quality, customized products that align perfectly with your project requirements.
 

Production process flows:

1. Design and Engineering

• The process starts with designing the part using CAD (Computer-Aided Design) software. Engineers create detailed 3D models and specifications for the required sheet metal components.
• Once the design is finalized, it's converted into a format compatible with CNC machines or laser cutters.

2. Material Selection

• The appropriate sheet metal material (such as steel, aluminum, stainless steel, or copper) is selected based on the part's application, strength, and other performance criteria.
• Sheets come in various thicknesses, typically measured in gauges.

3. Cutting

• Laser cutting or CNC punching is used to cut the sheet metal into the desired shape. Laser cutting provides high precision for intricate designs, while punching is effective for repetitive shapes and holes.
• Shearing is another method used for cutting straight lines in sheet metal.

4. Forming and Bending

• In this stage, the flat sheet metal is bent or formed into the desired shape using machines like press brakes. The process includes techniques like air bending, bottom bending, and coining to achieve specific angles and dimensions.
• Some complex parts require multiple bending operations.

5. Stamping and Punching

• Stamping involves pressing the sheet metal with a die to create indents, shapes, or patterns. It is commonly used in mass production for high-speed, high-volume parts.
• Punching removes portions of metal by applying a die and punch, creating holes or cutouts.

6. Welding and Joining

• Various welding techniques like MIG, TIG, or spot welding are used to join metal parts together. Welding ensures a strong bond between different metal sections.
• Riveting or fastening may also be used depending on the design requirements.

7. Surface Treatment

• After the part is formed, surface treatments are applied to improve durability and corrosion resistance. This can include powder coating, anodizing, painting, or electroplating.
• These finishes not only protect the metal but also enhance its appearance.

8. Assembly

• If the part is part of a larger product, it may go through an assembly stage where different components are combined. This might involve bolting, riveting, or additional welding.

9. Quality Control and Inspection

• The finished parts are inspected for dimensional accuracy, surface finish, and other quality criteria. This ensures the product meets the client's specifications and industry standards.
• Common inspection methods include CMM (Coordinate Measuring Machines), visual inspections, and other precision measurement tools.

10. Packaging and Delivery

• Once the parts pass the inspection, they are packaged according to customer requirements and prepared for shipping.

Each of these steps is crucial in ensuring that the sheet metal products are manufactured to the highest standards and tailored to the customer's needs.

 

Company Profile

 

Certifications

Packaging & Shipping

Customers

FAQ

1. Samples Leading Time ?

Mould items ( casting & injection plastic):15-20 days
sheet plate : 5 days
CNC maching : 3-5 days
Welding : 2 days
Mould cost : 100% prepaid and free samples for quality confirmation ,free

2. Shipment terms :

FOB QINGDAO /SHANGHAI /Tianjin CIF , C&F

3. Payment terms :

Mini order :100% preapid if less than $3000;15 working days for delivery.
Beverage bottle, cosmetic bottle, medicine bottle, jar etc.
Mass Order : 30% prepaid and balance cleared before delivery or at sight of OBL ;20 -30 working days based on order quantity.

4. Whether inspection to keep the quality ?

1.Accessories Samples inspeciton;
2.Finished samples inspeciton ;
3.First article inspection ;
4.Rounting inspeciton ;
5.spot inspection ;
6.100% inspection if requested .
 

5. Any World famous customers as a quality reference ?

1. Railway vehicles	CRRC (China )	4. Heater	Media (China)
2. Motocycles	Suzuki( Japan )	5. Generators	Digatron (Germany)
3. Communication	Skyware Global (USA)	6. Leisure Massage Couch	Earthlite (USA)